Easy to Operate High Efficiency Filling Machines for Foaming Chemical Solution in Pail

Easy-to-Operate High-Efficiency Filling Machines for Foaming Chemical Solutions in Pails

Tổng quan:

Các high-efficiency filling machine for foaming chemical solutions is designed to handle viscous, thixotropic, or aerated liquids while ensuring độ chính xác, tốc độ và an toàn . Ideal for industries like household cleaning products, personal care, pharmaceuticals, or industrial chemicals , this semi-automatic or fully automatic machine minimizes foam formation, reduces waste, and ensures consistent fill weights. It is optimized for pail filling (5–30 L) and can be customized for specific requirements.

Các tính năng chính:

1. Foam Management:

   • Anti-Foam Nozzles:  Specially designed nozzles reduce turbulence and air entrapment during filling, minimizing foam.
   • Low-Shear Pumping:  Peristaltic or diaphragm pumps prevent agitation and foam creation.
   • Pre-Wetting Option:  Injects a small amount of liquid into the pail before filling to reduce foam.

2. High Efficiency:

   • Weight-Based Filling:  High-precision load cells (±0.1% accuracy) ensure consistent fill weights.
   • Fast Cycle Times:  Fills up to  60 pails per hour  (semi-auto) or  120+ pails per hour  (fully auto).
   • Drip-Free Nozzles:  Prevent dripping after filling, reducing mess and cross-contamination.

3. User-Friendly Operation:

   • Màn hình cảm ứng HMI:  Easy-to-use interface for setting fill parameters, monitoring batches, and troubleshooting.
   • Foot Pedal Control:  Start/stop filling with a hands-free operation for safety and convenience.
   • Chuyển đổi nhanh:  Tool-free nozzle and hose replacement for different product types or pail sizes.

4. Chemical Compatibility:

   • Corrosion-Resistant Materials:  Stainless steel (304/316) construction with PTFE/FKM seals for compatibility with aggressive chemicals.
   • Inline Filters:  Prevent clogging from impurities or particulates in the solution.
   • Áo khoác sưởi ấm (Tùy chọn):  Maintain optimal temperature for viscous or temperature-sensitive solutions.

5. Sự an toàn & Sự tuân thủ:

   • Chứng nhận ATEX/IECEx:  Explosion-proof design for hazardous environments (Zone 1/21 or Zone 2/22).
   • Tiếp địa tĩnh:  Eliminates static buildup during filling.
   • Ngăn chặn tràn:  Enclosed filling area or drip trays catch accidental spills.

6. Tùy chọn tùy chỉnh:

   • Phủ nitơ (Tùy chọn):  Inert gas purging prevents foaming and oxidation in oxygen-sensitive solutions.
   • Automated Capping:  Integrated capping system for sealed pails.
   • Labeling Integration (Optional):  Apply barcodes, batch numbers, or expiration dates.

7. BẢO TRÌ & Cleanliness:

   • Self-Purging Function:  Automatically cleans the nozzle after each cycle.
   • Tool-Free Cleaning:  Quick-disassembly nozzles and hoses for easy maintenance.
   • IP65/69K Rating:  Dust and water resistance for harsh environments.

8. Tính linh hoạt:

   • Multi-Product Handling:  Program different fill recipes for various chemical formulations.
   • Pail Size Flexibility:  Accommodates pails from 5L to 30L with adjustable nozzle height.
   • Viscosity Range:  Handles solutions up to  10,000 cP  (e.g., shampoos, lotions, gels).

Ứng dụng:

• Household Chemicals:  Filling foaming detergents, disinfectants, or cleaners.
• Personal Care:  Packaging shaving creams, hair mousses, or body washes.
• Dược phẩm:  Filling aerated lotions, creams, or suspensions.
• Hóa chất công nghiệp:  Dispensing adhesives, sealants, or specialty foaming agents.

Các bước hoạt động:

1. Tải Container:  Empty pail is placed on the weighing platform (manually or via conveyor).
2. Nozzle Positioning:  Telescopic nozzle extends into the pail to minimize splashing and foam.
3. Filling:  The machine fills the pail to the preset weight using load cells.
4. Foam Control (Optional):  Nitrogen blanketing or anti-foam nozzles reduce air entrapment.
5. Niêm phong & Capping (Optional):  Automated or manual capping applies a sealed lid.
6. Loại bỏ container:  Filled pail is removed manually or transferred via conveyor.
7. Dọn dẹp (Tùy chọn):  Nozzle self-purges or undergoes manual cleaning.

Những lợi ích:

1. Độ chính xác:  Weight-based filling ensures accurate dosing, reducing overfilling and material waste.
2. Tốc độ:  High throughput (60–120 pails/hour) improves productivity.
3. Foam Reduction:  Anti-foam nozzles and low-shear pumps minimize air entrapment.
4. Sự an toàn:  ATEX certification, drip-free nozzles, and static grounding ensure safe operation.
5. Tính linh hoạt:  Handles viscous, thixotropic, or foaming solutions with ease.
6. Dễ sử dụng:  Touchscreen HMI and foot pedal control simplify operation.
7. Bảo trì thấp:  Tool-free cleaning and durable construction minimize downtime.

Tại sao nên chọn máy này?

Cái này high-efficiency filling machine combines precision, speed, and foam management into a reliable solution for filling foaming chemical solutions in pails. With features like anti-foam nozzles, weight-based accuracy, and corrosion-resistant materials , it addresses the unique challenges of viscous or aerated liquids while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in demanding industries.

Đặt hàng ngay lập tức:

Trang web: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

Công ty TNHH Sản xuất Trung Quốc: https://fillingmachinecn.en.made-in-china.com