Easy to Operate High Efficiency Filling Machines for Foaming Chemical Solution in Pail

Easy-to-Operate High-Efficiency Filling Machines for Foaming Chemical Solutions in Pails

Обзор:

The high-efficiency filling machine for foaming chemical solutions is designed to handle viscous, thixotropic, or aerated liquids while ensuring точность, скорость и безопасность . Ideal for industries like household cleaning products, personal care, pharmaceuticals, or industrial chemicals , this semi-automatic or fully automatic machine minimizes foam formation, reduces waste, and ensures consistent fill weights. It is optimized for pail filling (5–30 L) and can be customized for specific requirements.

Основные характеристики:

1. Foam Management:

   • Anti-Foam Nozzles:  Specially designed nozzles reduce turbulence and air entrapment during filling, minimizing foam.
   • Low-Shear Pumping:  Peristaltic or diaphragm pumps prevent agitation and foam creation.
   • Pre-Wetting Option:  Injects a small amount of liquid into the pail before filling to reduce foam.

2. Высокая эффективность:

   • Weight-Based Filling:  High-precision load cells (±0.1% accuracy) ensure consistent fill weights.
   • Fast Cycle Times:  Fills up to  60 pails per hour  (semi-auto) or  120+ pails per hour  (fully auto).
   • Drip-Free Nozzles:  Prevent dripping after filling, reducing mess and cross-contamination.

3. User-Friendly Operation:

   • Сенсорный экран HMI:  Easy-to-use interface for setting fill parameters, monitoring batches, and troubleshooting.
   • Foot Pedal Control:  Start/stop filling with a hands-free operation for safety and convenience.
   • Быстрая смена:  Tool-free nozzle and hose replacement for different product types or pail sizes.

4. Chemical Compatibility:

   • Corrosion-Resistant Materials:  Stainless steel (304/316) construction with PTFE/FKM seals for compatibility with aggressive chemicals.
   • Inline Filters:  Prevent clogging from impurities or particulates in the solution.
   • Куртки с подогревом (опционально):  Maintain optimal temperature for viscous or temperature-sensitive solutions.

5. Безопасность & Согласие:

   • ATEX/IECEx Certification:  Explosion-proof design for hazardous environments (Zone 1/21 or Zone 2/22).
   • Статическое заземление:  Eliminates static buildup during filling.
   • Сдерживание разливов:  Enclosed filling area or drip trays catch accidental spills.

6. Параметры настройки:

   • Азотная подушка (опционально):  Inert gas purging prevents foaming and oxidation in oxygen-sensitive solutions.
   • Automated Capping:  Integrated capping system for sealed pails.
   • Labeling Integration (Optional):  Apply barcodes, batch numbers, or expiration dates.

7. Обслуживание & Cleanliness:

   • Self-Purging Function:  Automatically cleans the nozzle after each cycle.
   • Tool-Free Cleaning:  Quick-disassembly nozzles and hoses for easy maintenance.
   • IP65/69K Rating:  Dust and water resistance for harsh environments.

8. Универсальность:

   • Multi-Product Handling:  Program different fill recipes for various chemical formulations.
   • Pail Size Flexibility:  Accommodates pails from 5L to 30L with adjustable nozzle height.
   • Viscosity Range:  Handles solutions up to  10,000 cP  (e.g., shampoos, lotions, gels).

Приложения:

• Household Chemicals:  Filling foaming detergents, disinfectants, or cleaners.
• Personal Care:  Packaging shaving creams, hair mousses, or body washes.
• Фармацевтика:  Filling aerated lotions, creams, or suspensions.
• Промышленные химикаты:  Dispensing adhesives, sealants, or specialty foaming agents.

Этапы операции:

1. Загрузка контейнера:  Empty pail is placed on the weighing platform (manually or via conveyor).
2. Nozzle Positioning:  Telescopic nozzle extends into the pail to minimize splashing and foam.
3. Filling:  The machine fills the pail to the preset weight using load cells.
4. Foam Control (Optional):  Nitrogen blanketing or anti-foam nozzles reduce air entrapment.
5. Уплотнение & Capping (Optional):  Automated or manual capping applies a sealed lid.
6. Удаление контейнера:  Filled pail is removed manually or transferred via conveyor.
7. Очистка (необязательно):  Nozzle self-purges or undergoes manual cleaning.

Преимущества:

1. Точность:  Weight-based filling ensures accurate dosing, reducing overfilling and material waste.
2. Скорость:  High throughput (60–120 pails/hour) improves productivity.
3. Foam Reduction:  Anti-foam nozzles and low-shear pumps minimize air entrapment.
4. Безопасность:  ATEX certification, drip-free nozzles, and static grounding ensure safe operation.
5. Гибкость:  Handles viscous, thixotropic, or foaming solutions with ease.
6. Простота использования:  Touchscreen HMI and foot pedal control simplify operation.
7. Низкие эксплуатационные расходы:  Tool-free cleaning and durable construction minimize downtime.

Почему стоит выбрать эту машину?

This high-efficiency filling machine combines precision, speed, and foam management into a reliable solution for filling foaming chemical solutions in pails. With features like anti-foam nozzles, weight-based accuracy, and corrosion-resistant materials , it addresses the unique challenges of viscous or aerated liquids while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in demanding industries.

Немедленный заказ:

Веб-сайт: https://www.glzon.com/product/drumfillingmachines-en.html

Алибаба: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

Китайская производственная компания ООО.: https://fillingmachinecn.en.made-in-china.com