Easy to Operate High Efficiency Filling Machines for Foaming Chemical Solution in Pail

Easy-to-Operate High-Efficiency Filling Machines for Foaming Chemical Solutions in Pails

Przegląd:

Ten high-efficiency filling machine for foaming chemical solutions is designed to handle viscous, thixotropic, or aerated liquids while ensuring precyzja, szybkość i bezpieczeństwo . Idealny dla branż takich jak household cleaning products, personal care, pharmaceuticals, or industrial chemicals , this semi-automatic or fully automatic machine minimizes foam formation, reduces waste, and ensures consistent fill weights. It is optimized for pail filling (5–30 L) and can be customized for specific requirements.

Główne cechy:

1. Foam Management:

   • Anti-Foam Nozzles:  Specially designed nozzles reduce turbulence and air entrapment during filling, minimizing foam.
   • Low-Shear Pumping:  Peristaltic or diaphragm pumps prevent agitation and foam creation.
   • Pre-Wetting Option:  Injects a small amount of liquid into the pail before filling to reduce foam.

2. High Efficiency:

   • Weight-Based Filling:  High-precision load cells (±0.1% accuracy) ensure consistent fill weights.
   • Fast Cycle Times:  Fills up to  60 pails per hour  (semi-auto) or  120+ pails per hour  (fully auto).
   • Drip-Free Nozzles:  Prevent dripping after filling, reducing mess and cross-contamination.

3. User-Friendly Operation:

   • HMI z ekranem dotykowym:  Easy-to-use interface for setting fill parameters, monitoring batches, and troubleshooting.
   • Foot Pedal Control:  Start/stop filling with a hands-free operation for safety and convenience.
   • Szybka zmiana:  Tool-free nozzle and hose replacement for different product types or pail sizes.

4. Chemical Compatibility:

   • Corrosion-Resistant Materials:  Stainless steel (304/316) construction with PTFE/FKM seals for compatibility with aggressive chemicals.
   • Inline Filters:  Prevent clogging from impurities or particulates in the solution.
   • Podgrzewane kurtki (opcjonalnie):  Maintain optimal temperature for viscous or temperature-sensitive solutions.

5. Bezpieczeństwo & Zgodność:

   • ATEX/IECEx Certification:  Explosion-proof design for hazardous environments (Zone 1/21 or Zone 2/22).
   • Uziemienie statyczne:  Eliminates static buildup during filling.
   • Ograniczanie wycieków:  Enclosed filling area or drip trays catch accidental spills.

6. Opcje dostosowywania:

   • Otulanie azotem (opcjonalnie):  Inert gas purging prevents foaming and oxidation in oxygen-sensitive solutions.
   • Automated Capping:  Integrated capping system for sealed pails.
   • Labeling Integration (Optional):  Apply barcodes, batch numbers, or expiration dates.

7. Konserwacja & Cleanliness:

   • Self-Purging Function:  Automatically cleans the nozzle after each cycle.
   • Tool-Free Cleaning:  Quick-disassembly nozzles and hoses for easy maintenance.
   • IP65/69K Rating:  Dust and water resistance for harsh environments.

8. Wszechstronność:

   • Multi-Product Handling:  Program different fill recipes for various chemical formulations.
   • Pail Size Flexibility:  Accommodates pails from 5L to 30L with adjustable nozzle height.
   • Viscosity Range:  Handles solutions up to  10,000 cP  (e.g., shampoos, lotions, gels).

Aplikacje:

• Household Chemicals:  Filling foaming detergents, disinfectants, or cleaners.
• Personal Care:  Packaging shaving creams, hair mousses, or body washes.
• Produkty farmaceutyczne:  Filling aerated lotions, creams, or suspensions.
• Chemikalia przemysłowe:  Dispensing adhesives, sealants, or specialty foaming agents.

Kroki operacji:

1. Załadunek kontenera:  Empty pail is placed on the weighing platform (manually or via conveyor).
2. Nozzle Positioning:  Telescopic nozzle extends into the pail to minimize splashing and foam.
3. Filling:  The machine fills the pail to the preset weight using load cells.
4. Foam Control (Optional):  Nitrogen blanketing or anti-foam nozzles reduce air entrapment.
5. Sealing & Capping (Optional):  Automated or manual capping applies a sealed lid.
6. Usuwanie kontenerów:  Filled pail is removed manually or transferred via conveyor.
7. Czyszczenie (opcjonalnie):  Nozzle self-purges or undergoes manual cleaning.

Korzyści:

1. Precyzja:  Weight-based filling ensures accurate dosing, reducing overfilling and material waste.
2. Prędkość:  High throughput (60–120 pails/hour) improves productivity.
3. Foam Reduction:  Anti-foam nozzles and low-shear pumps minimize air entrapment.
4. Bezpieczeństwo:  ATEX certification, drip-free nozzles, and static grounding ensure safe operation.
5. Elastyczność:  Handles viscous, thixotropic, or foaming solutions with ease.
6. Łatwość użytkowania:  Touchscreen HMI and foot pedal control simplify operation.
7. Niskie koszty utrzymania:  Tool-free cleaning and durable construction minimize downtime.

Dlaczego warto wybrać tę maszynę?

Ten high-efficiency filling machine combines precision, speed, and foam management into a reliable solution for filling foaming chemical solutions in pails. With features like anti-foam nozzles, weight-based accuracy, and corrosion-resistant materials , it addresses the unique challenges of viscous or aerated liquids while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in demanding industries.

Natychmiastowe zamówienie:

Strona internetowa: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co. Ltd.: https://fillingmachinecn.en.made-in-china.com