Industrial 200L Gel Dosing Machine - Precision Silicone & Lubricant Filling with Flow Control

Industrial 200L Gel Dosing Machine: Precision Silicone & Lubricant Filing with Advanced Flow Control

Overview

The 200L High-Viscosity Filling Machine is engineered for precise, high-volume dispensing of gels, silicones, lubricants, and other viscous materials (up to 1,000,000 cP). It integrates flow control technology, anti-drip systems, and customizable dosing to ensure accuracy, cleanliness, and efficiency in industrial applications.

Key Features

1. Flow Control Technology

   • Variable Speed Pump: Adjustable flow rates (e.g., 1–50 L/min) via HMI or PLC.
   • Progressive Cavity Pump (PCP): Gentle handling of viscous materials like silicone, preventing shear degradation.
   • Closed-Loop Feedback: Real-time weight monitoring ensures ±0.2% accuracy per dose.

2. Precision Filling

   • Load Cell Weighing System: Automatically stops filling at target weight (e.g., 200L drums or smaller containers).
   • Anti-Drip Nozzle: Ceramic or stainless steel nozzles with pneumatic actuation to prevent dripping or leaks.
   • Vacuum Breaker: Eliminates airlocks during filling of thixotropic gels.

3. High Viscosity Handling

   • Heavy-Duty PCP Pump: Capable of pumping materials up to 1,000,000 cP (customizable for higher viscosities).
   • Insulated Hoses (Optional): Maintain material temperature to reduce viscosity for smoother flow.
   • Stainless Steel Hopper: Large capacity (50–200L) with agitator to prevent settling or clumping.

4. Ease of Operation

   • Touchscreen HMI: Preset recipes, customizable flow rates, and diagnostics.
   • Remote Control (Optional): Wireless operation via tablet or smartphone.
   • Quick Changeover: Tool-free nozzle swaps for different container sizes (e.g., IBCs, drums, pails).

5. Safety & Compliance

   • ATEX/IECEx Certification: Safe for explosive atmospheres (Zone 1/21).
   • Static Dissipation: Conductive hoses and grounding systems.
   • Corrosion-Resistant Build: 304/316L stainless steel, PTFE seals, and chemical-resistant coatings.

6. Customization Options

   • Nitrogen Blanketing: Inert gas purge to prevent foaming or oxidation.
   • Barcode Scanning: Track batches and ensure traceability.
   • Automated Conveyor Integration: For seamless line integration.

Technical Specifications

• Filling Range: 1L–200L (adjustable in 0.1L increments).
• Accuracy: ±0.2% of target weight.
• Materials: 304/316L stainless steel, PTFE seals, FKM gaskets.
• Safety Certification: ATEX, IECEx, CE.
• Power Requirements: 220V/50Hz or 110V/60Hz (customizable).
• Environment Rating: IP65 (dust and water resistant).

Operation Steps

1. Container Placement: Position the drum or IBC under the filling nozzle.
2. Start Cycle: Initiate via HMI touchscreen or foot pedal.
3. Flow Control: The pump dispenses material at a controlled rate, monitored by load cells.
4. Nitrogen Purge (If Equipped): Inert gas blanketing to prevent foaming or contamination.
5. Shutdown: Automatic stop when target weight is reached; nozzle retracts to prevent dripping.
6. Cleanup: Nozzle purges automatically with solvent or air (optional CIP system).

Applications

• Silicones & Lubricants: Industrial greases, sealants, and adhesives.
• Gels & Coatings: High-viscosity fluids, caulks, and specialty chemicals.
• Pharmaceuticals & Cosmetics: Topical gels, ointments, and viscous formulations.
• Food & Beverage: Syrups, sauces, and high-viscosity dressings.

Benefits

1. Flow Control: Variable speed and closed-loop feedback ensure precise, consistent dosing.
2. High Viscosity Handling: Robust pump and hopper design for materials up to 1,000,000 cP.
3. Drip-Free Operation: Anti-drip nozzles and vacuum breakers minimize mess and waste.
4. Safety: ATEX/IECEx compliance and static dissipation for hazardous environments.
5. Customization: Tailored for specific viscosities, container types, and flow requirements.
6. Low Maintenance: CIP compatibility and robust construction reduce downtime.

Why Choose Us?

As a manufacturer, we specialize in high-viscosity filling solutions for silicones, gels, and industrial chemicals. Our machines combine precision, safety, and ease of use to meet your toughest challenges. Contact us for a tailored quote or consultation!

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com