Semi Automatic Drum Filling Machine for Engine Oil & Lubricant Oil Reliable Drum & Tote Filling System

For a semi-automatic drum and tote filling machine designed for engine oil and lubricant oil, the system must prioritize precision, safety, and reliability. Below is a structured overview of key features, materials, and considerations tailored to your needs:

1. Key Features for Engine Oil & Lubricant Filling

a. Precision Filling:

• Volumetric or Mass Flow Metering:
  • Ensures accurate fill volumes (e.g., ±0.5% error) for drums (20–200L) or totes (1,000L+).
  • Ideal for engine oils with strict viscosity requirements.
• Weight-Based Filling (Optional):
  • Use load cells for ultra-precise measurement, critical for high-value lubricants.

b. Viscosity Handling:

• High-Flow Pumps & Heaters (Optional):
  • For oils with high viscosity (e.g., SAE 50 engine oils) at low temperatures.
• Adjustable Flow Rate:
  • Prevents splashing or foaming during filling.

c. Automation & Control:

• Semi-Automatic Operation:
  • Manual drum placement + automated fill cycle (start/stop via foot pedal or HMI).
• Programmable Logic Controller (PLC):
  • Store multiple product recipes (e.g., different oil types/viscosities).
• Touchscreen HMI:
  • Intuitive interface for setting fill volume, speed, and batch counting.

2. Safety & Compliance

a. Spill Prevention:

• Drip-Free Nozzles:
  • Self-closing or retractable spouts to prevent dripping after fill.
• Overfill Protection:
  • Automatic shutoff when target volume is reached.
• Secondary Containment:
  • Drip trays or interlocked catch pans around the fill area.

b. ATEX/IECEx Certification:

• Explosion-proof design for flammable environments (common in oil mist atmospheres).
• Pneumatic actuators instead of electrical components near fill zones.

c. OSHA/ATEX Compliance:

• Guardrails, emergency stop buttons, and hazard placards.

3. Materials & Construction

• Stainless Steel (SS316 or SS304):
  • Corrosion-resistant and compatible with oil-based products.
• PTFE Seals & Gaskets:
  • Chemical-resistant and durable for long-term use.
• Grounding Systems:
  • Prevents static buildup during filling of flammable oils.

4. Integration & Workflow Efficiency

a. Compatibility with Existing Systems:

• Pump Integration:
  • Connects to existing pumps or tanks for seamless operation.
• Barcode/RFID Reading (Optional):
  • Tracks batches, expiration dates, or product types for traceability.

b. Drum Handling:

• Roller Conveyors or Pallet Tables:
  • Streamlines drum movement before/after filling.
• Drum Lid Removal (Optional):
  • Automated lid lifters for faster cycle times.

5. Maintenance & Cleaning

• Quick-Disconnect Fittings:
  • Easy nozzle removal for cleaning or replacement.
• CIP (Clean-in-Place) Ports (Optional):
  • For automated cleaning without disassembly.
• Filter/Strainer Access:
  • Prevents clogging from contaminants in bulk storage tanks.

6. Top Manufacturers & Models

a. Reliable Systems:

• FillTech USA: Semi-automatic drum fillers with ATEX options and high-viscosity pumps.
• Graco: Roughneck Series for heavy-duty oil filling with precision meters.
• IBC Codman: Weight-based filling systems for high-accuracy lube oil applications.

b. Customization Options:

• Heated Hoses/Nozzles: For maintaining oil temperature during filling.
• Nitrogen Blanketing: Prevents oxidation in stored drums (critical for premium oils).

7. Cost Considerations

• Entry-Level Systems: ~$15,000\text{–}$15,000–30,000 (basic semi-auto drum fillers).
• High-End Systems: ~$50,000\text{–}$50,000–100,000+ (with ATEX certification, weight-based filling, and automation).
• ROI Justification: Reduced labor costs, minimized spills, and compliance with safety regulations.

8. Workflow Example

1. Drum Placement: Manual positioning on the fill platform.
2. Nozzle Descent: Automated insertion into the drum.
3. Filling: Programmed flow rate ensures no splashing; stops automatically at target volume.
4. Drum Removal: Manual rollout to conveyor or palletizing station.
5. Batch Logging: HMI records fill volume, time, and product type for traceability.

By investing in a semi-automatic drum/tote filling machine with ATEX compliance, precision metering, and spill prevention, you can ensure efficient, safe, and reliable production of engine oils and lubricants while meeting industry standards.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com