1000L Multi-Purpose Premium Varnishes Filling Machine PLC Components for Beverage Chemical Applications for Powder Bag Packaging

The 1000L Multi-Purpose Premium Varnishes Filling Machine with PLC components is a versatile, high-capacity solution designed for precise and efficient filling of viscous liquids, chemicals, beverages, and powders. Below is a detailed overview of its features, applications, benefits, and technical specifications.

Key Features:

1. High Capacity:

   • Designed for filling IBC totes (1000L) and large containers.
   • Suitable for both liquids (e.g., varnishes, chemicals, beverages) and powders (with optional adaptation).

2. Precision Filling:

   • Weight-Based or Volumetric Filling: Achieves ±0.2% accuracy for weight-based systems and ±0.5% for volumetric systems.
   • Anti-foam design minimizes air entrapment during filling.

3. PLC Control System:

   • Fully automated operation with a Programmable Logic Controller (PLC) for precise control and repeatability.
   • Touchscreen HMI (Human-Machine Interface) for easy programming, monitoring, and troubleshooting.

4. Versatility:

   • Adjustable fill heads and nozzles accommodate various container sizes (e.g., IBC totes, drums, bottles, or powder bags).
   • Optional modules for powder bag packaging (e.g., auger fillers, dust extraction).

5. Viscous Liquid Handling:

   • High-flow pumps and pneumatic controls handle viscous products like varnishes, resins, and adhesives.
   • Optional heating jackets for products with high viscosity at room temperature.

6. Safety and Containment:

   • Drip-free valves and anti-spill design prevent leaks and cross-contamination.
   • Vapor extraction ports reduce fumes and ensure a safe working environment.
   • Static grounding system prevents static buildup during filling.

7. Stainless Steel Construction:

   • 304/316L stainless steel ensures corrosion resistance and product compatibility.
   • PTFE seals and food-grade materials for hygiene and safety in beverage applications.

8. Modular Design:

   • Easily integrates with larger production lines (e.g., capping machines, labelers, conveyors).
   • Optional upgrades include nitrogen purging, data logging, or RFID/barcode scanning.

9. Environmental Protection:

   • Spill trays and drip pans collect accidental leaks.
   • Dust extraction systems for powder applications to minimize environmental contamination.

Applications:

• Varnishes and Coatings: High-viscosity varnishes, paints, and coatings.
• Chemicals: Solvents, adhesives, and industrial chemicals.
• Beverages: Juices, syrups, and non-carbonated beverages (food-grade configuration).
• Powders: Flour, spices, chemicals, and granular products (with optional powder filling module).
• Pharmaceuticals: Non-hazardous liquids and powders (optional configuration).

Benefits:

1. Efficiency:

   • High-speed filling for large containers (e.g., 1000L IBC totes) reduces production time.
   • Automated operation minimizes labor costs and errors.

2. Precision:

   • Weight-based or volumetric filling ensures accurate fill levels, reducing product giveaway.
   • Consistent performance across various products and container sizes.

3. Safety:

   • Drip-free valves, vapor extraction, and static grounding prevent spills and hazards.
   • Stainless steel construction ensures compatibility with aggressive chemicals and beverages.

4. Flexibility:

   • Adjustable fill heads and nozzles accommodate different container sizes and product types.
   • Quick changeover between liquids and powders with minimal downtime (optional modules).

5. Cost-Effective:

   • Reduces labor costs compared to manual filling while offering better accuracy than semi-automatic systems.
   • Low maintenance and durable construction minimize long-term operating costs.

6. Scalability:

   • Easily integrated into larger production lines with optional modules (e.g., capping, labeling, conveying).
   • Scalable for future expansion as production demands grow.

Technical Specifications (Example):

• Filling Heads: Single or multi-head configuration (customizable).
• Filling Capacity: Up to 10 IBC totes per hour (depending on product viscosity).
• Filling Accuracy: ±0.2% (weight-based) or ±0.5% (volumetric).
• Materials: 304/316L stainless steel with optional PTFE seals.
• Power Source: Electric (220V/50Hz or 110V/60Hz) with optional pneumatic assistance.
• Control System: PLC with touch screen HMI (Siemens, Omron, or similar).
• Dimensions: Compact footprint (e.g., 1500mm x 1000mm x 2500mm).
• Weight: ~500 kg (depending on configuration).
• Container Compatibility: IBC totes (1000L), drums, bottles, and powder bags (with optional modules).

Optional Add-Ons:

1. Conveyor System: Automated transport of containers for continuous operation.
2. Capping Machine: Integrated for screw caps, crown caps, or snap caps.
3. Labeling Machine: Automatic application of front/back labels or wraparound labels.
4. Nitrogen Dosing: For preserving product freshness by purging oxygen from containers.
5. Heating Jackets: For maintaining or increasing product temperature during filling.
6. Data Logging: USB or Ethernet connectivity for recording fill data and integration with MES/ERP systems.
7. RFID/Barcode Scanners: For automatic container recognition and tracking.
8. Powder Filling Module: Auger fillers, dust extraction, and anti-clogging systems for powder applications.

Conclusion:

The 1000L Multi-Purpose Premium Varnishes Filling Machine with PLC components is a robust, precise, and versatile solution for filling viscous liquids, chemicals, beverages, and powders. Its advanced features, user-friendly interface, and scalable design make it ideal for high-capacity production environments. Whether you’re filling IBC totes, drums, or powder bags, this machine ensures consistent quality, reduces labor costs, and meets safety and environmental standards.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com