25 Liter Pail Filling Equipment for Glue Paint Liquid Filling Machine with Gland

A 25 Liter Pail Filling Equipment designed for glue, paint, or liquid filling with a gland system is a specialized machine used in industrial settings to accurately and efficiently fill 25-liter pails or drums with viscous or semi-viscous liquids. Below is a detailed overview of this equipment, including its features, benefits, applications, and technical aspects.

Key Features of 25 Liter Pail Filling Equipment

1. Gland System:

   • The gland system ensures precise and controlled filling by preventing dripping, leakage, or spillage during the filling process.
   • It uses a sealing mechanism that follows the nozzle as it retracts, minimizing product waste and maintaining cleanliness.

2. Viscous Liquid Handling:

   • Designed to handle high-viscosity liquids such as glue, paint, resins, adhesives, and other thick fluids.
   • Equipped with high-flow pumps or pneumatic systems to ensure smooth and consistent filling.

3. Accurate Filling:

   • Uses flow meters, load cells, or level sensors to achieve precise filling by volume or weight.
   • Ensures consistent fill levels, reducing overfilling or underfilling.

4. Heavy-Duty Construction:

   • Made from stainless steel or corrosion-resistant materials to withstand harsh industrial environments and aggressive chemicals.
   • Suitable for use with abrasive or corrosive liquids like paint or adhesives.

5. Automated Operation:

   • Fully programmable via PLC (Programmable Logic Controller) for seamless integration into production lines.
   • Features automatic container indexing, filling, and capping (if equipped).

6. Safety Features:

   • Equipped with spill containment systems to prevent leaks or drips during filling.
   • Includes emergency stop buttons, interlocks, and safety guards to protect operators.
   • Compatible with explosion-proof requirements for hazardous environments.

7. User-Friendly Interface:

   • HMI (Human-Machine Interface) allows for easy setup, monitoring, and adjustment of filling parameters.
   • Provides real-time data on fill volumes, speed, and error diagnostics.

8. Customizable Integration:

   • Can be integrated with upstream (storage tanks, pumps) and downstream (capping machines, labeling systems) equipment.
   • Modular design allows for scalability and adaptation to different container sizes or shapes.

9. Environmental Protection:

   • Minimizes product loss and reduces environmental impact with precise filling technology.
   • Can be equipped with fume extraction systems for volatile liquids.

Benefits of 25 Liter Pail Filling Equipment

1. Efficiency:

   • High-speed filling capabilities reduce cycle times and increase productivity.
   • Automated operation minimizes labor costs and human error.

2. Accuracy:

   • Precision filling ensures consistent volumes, reducing product waste and improving quality control.
   • Suitable for applications requiring strict adherence to regulatory standards.

3. Flexibility:

   • Can handle a variety of container types and sizes, making it versatile for different products and batch sizes.
   • Easily adaptable to changes in production requirements.

4. Durability:

   • Heavy-duty construction ensures longevity and reliability in demanding industrial environments.
   • Low maintenance due to the absence of complex mechanical components.

5. Safety:

   • Reduces operator exposure to hazardous liquids with automated filling and spill containment systems.
   • Complies with safety regulations for handling flammable, corrosive, or toxic substances.

6. Cost Savings:

   • Minimizes product loss and optimizes resource usage, leading to cost efficiencies.
   • Reduces downtime with quick changeovers and easy cleaning.

7. Scalability:

   • Suitable for small-scale operations or large industrial facilities.
   • Can be expanded or reconfigured to accommodate growth or new products.

Applications of 25 Liter Pail Filling Equipment

1. Adhesives and Glues: Industrial adhesives, epoxy resins, and glue formulations.
2. Paints and Coatings: Water-based and solvent-based paints, varnishes, and coatings.
3. Chemicals: Industrial chemicals, solvents, and specialty fluids.
4. Food and Beverage: Syrups, sauces, edible oils, and bulk liquid food products.
5. Pharmaceuticals: APIs, pharmaceutical formulations, and bulk liquid medications.
6. Oil and Lubricants: Motor oils, greases, hydraulic fluids, and lubricants.
7. Agricultural Products: Fertilizers, pesticides, and crop protection products.

Example Workflow of 25 Liter Pail Filling Equipment

1. Container Indexing: A 25-liter pail is positioned under the filling nozzle.
2. Pre-Fill Check: The system checks for container weight or volume (if applicable) and ensures proper alignment.
3. Filling: The gland system dispenses the liquid into the pail while following a preprogrammed path to avoid splashing or frothing.
4. Accuracy Verification: The system verifies the fill volume or weight using sensors or load cells.
5. Post-Fill Operations: The filled pail is capped (if equipped) and moved to the next stage of the production line.
6. Data Logging: The system records fill volumes, batch numbers, and other relevant data for traceability.

Customization Options

1. Material Handling: Integration with pumps, flow meters, or level sensors for precise liquid transfer.
2. Weighing Systems: High-precision load cells or checkweighers for accurate filling by weight.
3. Safety Features: Explosion-proof components, nitrogen blanketing, or fume extraction systems.
4. Automation: Robotic palletizing, capping machines, or labeling systems for fully automated workflows.
5. Integration: Compatibility with ERP or MES systems for inventory management and data logging.

Technical Specifications (Example)

• Filling Capacity: 25L pails
• Filling Speed: 10–20 pails per hour
• Accuracy: ±0.5% of target volume
• Material: Stainless Steel (304/316)
• Power Supply: 220V/50Hz or 110V/60Hz (customizable)
• Control System: PLC with HMI interface
• Safety Compliance: ATEX, CE, UL, etc. (depends on configuration)
• Dimensions: Customizable based on application
• Weight: Varies depending on configuration

Conclusion

A 25 Liter Pail Filling Equipment with a gland system is an efficient, accurate, and reliable solution for filling viscous liquids like glue, paint, and adhesives. Its robust construction, automation capabilities, and customization options make it suitable for a wide range of industrial applications. Whether you’re producing chemicals, food products, or pharmaceuticals, this equipment ensures consistent quality, reduced waste, and improved safety in your packaging operations.