5-gallons Semi-automatic Weighing Filling Machine, Simple Operation, Affordable Price

Designing a 5-gallon semi-automatic weighing filling machine for industrial paint resin involves creating a system that is both user-friendly and cost-effective, while ensuring precision and safety. Here’s a comprehensive outline of the design elements and operational features for such a machine:

Design Elements

1. Frame and Structure:

• Material: High-grade stainless steel or coated mild steel to withstand corrosive chemicals and provide durability.
• Shape: Square structure to maximize space utilization and stability.
• Size: Compact enough to fit in various industrial settings but large enough to handle 5-gallon containers.
• Accessibility: Large access doors or removable panels for easy cleaning and maintenance.

2. Filling Mechanism:

• Pump Type: A single versatile pump capable of handling the viscosity of paint resin, such as a progressive cavity pump or a peristaltic pump.
• Hose and Nozzle: Chemical-resistant hoses and nozzles designed for easy attachment and removal.
• Valve System: Solenoid valves for precise control over filling operations.

3. Control System:

• User Interface: Simple touchscreen HMI (Human-Machine Interface) with intuitive icons and minimal text for ease of use.
• Automation Level: Semi-automatic controls with manual override options for flexibility.
• Safety Features: Emergency stop buttons, safety interlocks, and alarm systems to ensure operator safety.

4. Weighing System:

• Scale Type: High-precision platform scale or load cells integrated into the system.
• Accuracy: Typically ±5 grams for precise filling.
• Integration: Seamlessly connected to the control system for real-time weight monitoring and adjustments.

5. Handling Substances:

• Paint Resin: Specialized containment area with spill trays and drip loops to manage potential leaks.
• Container Compatibility: Adjustable holders to accommodate different container sizes up to 5 gallons.

6. Dust and Drip Control:

• Dust Collection: Integrated dust extraction system with HEPA filters to manage particulate emissions, though this may be more relevant for powders than liquids.
• Spill Management: Containment trays and drip loops to catch any spills and prevent messes.

7. Sealing Mechanism:

• Type: Heat sealing or mechanical sealing based on container material (plastic, metal).
• Automation: Semi-automatic sealing with manual verification for quality assurance.

8. Conveyor System:

• Belt Conveyors: For transporting containers to and from the filling station.
• Adjustability: Variable speed control to accommodate different production rates.

Operational Procedure

General Steps:

1. Preparation:

   • Ensure all components are clean and properly set up for the specific substance being handled.
   • Calibrate the weighing system for accuracy.
   • Position containers or vials in the designated loading area.

2. Filling Process:

   • Select the appropriate pump and nozzle for the paint resin.
   • Start the semi-automatic filling process through the HMI.
   • The pump begins dispensing the paint resin into the container.
   • Monitor the weight in real-time; the system can be manually overridden if necessary.
   • Once the desired weight is reached, the pump stops automatically.

3. Post-Filling:

   • The filled container moves to the sealing station via the conveyor.
   • Manually inspect and activate the sealing mechanism.
   • Seal the container and move it to the packaging area.

Maintenance and Safety Considerations

1. Regular Maintenance:

   • Routine inspection and cleaning of all components.
   • Lubrication of moving parts as per manufacturer guidelines.
   • Periodic calibration of the weighing system.
   • Check and replacement of worn hoses, nozzles, and seals.

2. Safety Protocols:

   • Comprehensive training for operators on safe handling procedures and emergency response.
   • Clear labeling of emergency stop buttons and safety instructions.
   • Use of PPE (Personal Protective Equipment) such as gloves, goggles, and aprons.
   • Implementation of safety guards around moving parts and high-voltage areas.

Cost Considerations

To keep the machine affordable while maintaining quality, consider the following:

• Component Sourcing: Use cost-effective but reliable components where possible.
• Modular Design: Allow for easy upgrades and maintenance without requiring a complete overhaul.
• Local Manufacturing: If possible, source materials and manufacturing locally to reduce costs.
• Scalability: Design the machine with the possibility of future upgrades to increase capacity or functionality as needed.

By integrating these design elements and operational procedures, the 5-gallon semi-automatic weighing filling machine can efficiently handle industrial paint resin while providing simplicity of operation and affordability.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com