18L Square Metal Semi Automatic System for Beverages Chemicals Vials Motors PLCs Bearings Powder Gel Viscous Liquid Spirit

Designing an 18-liter square metal semi-automatic system for handling a variety of substances, including beverages, chemicals, vials, motors, PLCs, bearings, powders, gels, viscous liquids, and spirits, involves creating a versatile and robust machine that can accommodate the unique characteristics of each substance. Below is a comprehensive outline of the design elements and operational features for such a system:

Design Elements

1. Frame and Structure:

• Material: High-grade stainless steel or coated mild steel to withstand corrosive chemicals and provide durability.
• Shape: Square structure to maximize space utilization and stability.
• Size: Adequately sized to handle 18 liters of material while allowing for easy integration into existing production lines.
• Accessibility: Large access doors or removable panels for easy cleaning and maintenance.

2. Filling Mechanism:

• Pump Type: Multiple pump options (e.g., peristaltic pumps for viscous liquids, piston pumps for thicker substances, and diaphragm pumps for chemicals) to handle different material properties.
• Hose and Nozzle: Chemical-resistant hoses and interchangeable nozzles designed for various substances.
• Valve System: Solenoid valves for precise control over filling operations.

3. Control System:

• User Interface: Touchscreen HMI (Human-Machine Interface) for intuitive operation and monitoring.
• Automation Level: Semi-automatic controls with manual override options for flexibility.
• Safety Features: Emergency stop buttons, safety interlocks, and alarm systems to ensure operator safety.

4. Weighing System:

• Scale Type: High-precision platform scale or load cells integrated into the system.
• Accuracy: Typically ±5 grams for precise filling.
• Integration: Seamlessly connected to the control system for real-time weight monitoring and adjustments.

5. Handling Substances:

• Beverages: Sanitary design with food-grade materials and easy-to-clean surfaces.
• Chemicals: Chemical-resistant components and containment systems to handle corrosive substances safely.
• Vials: Adjustable vial holders and gentle handling mechanisms to prevent breakage.
• Motors and Bearings: Specialized holders and dispensers to manage heavy and precision components without damage.
• PLCs: Static-free environment and anti-static mats to protect electronic components.
• Powder: Dust extraction systems and anti-static measures to manage powder safely.
• Gel and Viscous Liquid: Heated or stirred systems to maintain consistency and flow.
• Spirit: Flame-proof components and vapor containment systems to handle volatile substances safely.

6. Dust and Drip Control:

• Dust Collection: Integrated dust extraction system with HEPA filters to manage particulate emissions.
• Spill Management: Containment trays and drip loops to catch any spills and prevent messes.

7. Sealing Mechanism:

• Type: Heat sealing or mechanical sealing based on container material (plastic, glass, metal).
• Automation: Semi-automatic sealing with manual verification for quality assurance.

8. Conveyor System:

• Belt Conveyors: For transporting containers to and from the filling station.
• Adjustability: Variable speed control to accommodate different production rates.

Operational Procedure

General Steps:

1. Preparation:

   • Ensure all components are clean and properly set up for the specific substance being handled.
   • Calibrate the weighing system for accuracy.
   • Position containers or vials in the designated loading area.

2. Filling Process:

   • Select the appropriate pump and nozzle for the substance.
   • Start the semi-automatic filling process through the HMI.
   • The pump begins dispensing the material into the container.
   • Monitor the weight in real-time; the system can be manually overridden if necessary.
   • Once the desired weight is reached, the pump stops automatically.

3. Post-Filling:

   • The filled container moves to the sealing station via the conveyor.
   • Manually inspect and activate the sealing mechanism.
   • Seal the container and move it to the packaging area.

Maintenance and Safety Considerations

1. Regular Maintenance:

   • Routine inspection and cleaning of all components.
   • Lubrication of moving parts as per manufacturer guidelines.
   • Periodic calibration of the weighing system.
   • Check and replacement of worn hoses, nozzles, and seals.

2. Safety Protocols:

   • Comprehensive training for operators on safe handling procedures and emergency response.
   • Clear labeling of emergency stop buttons and safety instructions.
   • Use of PPE (Personal Protective Equipment) such as gloves, goggles, and aprons.
   • Implementation of safety guards around moving parts and high-voltage areas.

By integrating these design elements and operational procedures, the 18-liter square metal semi-automatic system can efficiently handle a wide range of substances while ensuring accuracy, safety, and versatility.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com