Industrial-Grade 1000L Container Filler for Paints, Solvents & Detergent Liquids

Industrial-Grade 1000L Container Filler for Paints, Solvents & Detergent Liquids

Overview

The Industrial-Grade 1000L Container Filler is a robust, high-capacity system designed for precise and efficient filling of industrial liquids into IBC totes (1000L), drums, or large containers. Suitable for paints, solvents, detergents, chemicals, and viscous liquids, this machine combines weight-based accuracy, ATEX safety compliance, and customizable automation to meet the demands of heavy-duty industrial applications.

Key Features

1. High-Capacity Filling

• IBC Tote Compatibility: Designed for 1000L containers with adjustable fill height and nozzle positioning.
• Viscosity Handling: Capable of handling thin to high-viscosity liquids (e.g., paints, resins, oils).
• Flow Rate Control: Variable speed pumps ensure controlled filling without spills or foaming.

2. Precision Weighing System

• Load Cell Technology: Integrated weighing modules achieve ±0.1%~0.2% accuracy.
• Tare Weight Calibration: Automatically accounts for container weight before filling.
• Pre-Set Batching: Programmable target weights for consistent batch-to-batch results.

3. Safety & Compliance

• ATEX/IECEx Certified: Safe for hazardous environments (Zone 1/21, ATEX Category 2/3).
• Static Earthing: Automated grounding system to prevent static sparks.
• Drip Tray & Containment: Stainless steel spill containment and emergency stop buttons.
• ATEX-Rated Electrical Components: Explosion-proof motors, sensors, and controls.

4. Advanced Automation

• Touchscreen HMI: User-friendly interface for recipe management, real-time monitoring, and diagnostics.
• Automated Nozzle Positioning: Servo-driven arms adjust to container size and shape.
• Nitrogen Purge (Optional): Inert gas purging to prevent oxidation or foaming during fill.

5. Durability & Hygiene

• Stainless Steel Construction: 304/316L stainless steel for corrosion resistance and easy cleaning.
• CIP (Clean-In-Place): Optional self-cleaning system for hygienic applications.
• Chemical Resistance: Materials resistant to aggressive solvents, acids, and bases.

6. Customization & Flexibility

• Adjustable Filling Speeds: From 50L/min to 200L/min (depending on liquid viscosity).
• Multi-Product Handling: Quick changeover for different liquids or container types.
• Integration Options: Compatible with upstream mixing systems, downstream capping/sealing machines, or conveyor lines.

Applications

• Industrial Chemicals: Solvents, thinners, adhesives, and hazardous liquids.
• Paint & Coatings: Water-based, solvent-based, or high-viscosity coatings.
• Household Chemicals: Detergents, sanitizers, and bulk cleaning agents.
• Oil & Lubricants: Engine oils, greases, and industrial lubricants.
• Pharmaceuticals: Non-hazardous APIs or bulk liquid medications.

Optional Upgrades

• Multi-Nozzle System: Simultaneous filling of multiple containers for higher throughput.
• Vision Inspection: Cameras to verify fill levels, seal integrity, or label placement.
• Labeling/Coding System: Automated batch numbering, expiration dates, or barcode printing.
• Remote Monitoring: IoT-enabled data logging for predictive maintenance and compliance reporting.

Benefits

1. Precision & Consistency: Weight-based filling ensures accurate batch weights, even with viscous or temperature-sensitive liquids.
2. Safety Compliance: ATEX certification and spill prevention make it ideal for hazardous environments.
3. Labor Efficiency: Full automation reduces manual intervention and minimizes operator risk.
4. Scalability: Modular design allows expansion to multi-nozzle or fully integrated production lines.
5. Low Maintenance: Robust construction and CIP capability reduce downtime and cleaning costs.

Why Choose This Machine?

This industrial-grade filler is engineered for reliability, safety, and precision in demanding environments. Its ATEX compliance, high-viscosity handling, and customizable automation make it the ideal solution for industries requiring strict accuracy, hazard mitigation, and scalability.

Ready to optimize your bulk liquid filling process? Contact us for a tailored quote, demo, or site assessment!