Material stacking is a routine yet labor-intensive task in industrial settings, traditionally reliant on manual labor. In environments with high dust or hazardous fumes, prolonged exposure poses irreversible health risks to workers. With rising labor costs, stringent environmental regulations, and growing health awareness, fewer individuals are willing to undertake such roles, creating operational challenges for enterprises. Robotic palletizers have emerged as a sustainable solution, replacing manual labor with precision and efficiency.
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Applications:
Ideal for palletizing boxes, bags, cans, bottles, and other packaged goods in industries such as chemicals, beverages, food, plastics, and HVAC.
Key Advantages:
Compact & Maintenance-Friendly: Simple structure, minimal components, and low upkeep costs.
Space-Saving: Operates efficiently in confined areas.
User-Friendly: Fully controlled via touchscreen interface.
Cost Efficiency: Reduces annual labor costs by hundreds of thousands while boosting productivity.
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Operational Superiority:
Fully Servo-Driven: All motions controlled internally, eliminating reliance on external sensors and ensuring immunity to dust or human error.
High Precision: ±0.3mm repeatability, millimeter-level accuracy.
Flexibility: Adaptable to diverse product shapes and stacking patterns.
Parameter | ZD130 | ZD250 |
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Model | ZD130 | ZD250 |
Mechanical Structure | 4-axis robot | 4-axis robot |
Drive Mode | AC servo-driven | AC servo-driven |
Max Payload | 130kg | 250kg |
Palletizing Speed | 600–1,100 bags/h | 600–1,100 bags/h |
End Effectors | Spider gripper, clamps, suction cups, custom tools | |
Memory Capacity | Unlimited program storage | |
Teaching Method | Manual teach pendant | |
Repeatability Precision | ±0.3mm | ±0.4mm |
Air Pressure | 0.6 MPa | 0.6 MPa |
Voltage | 380V AC, 50Hz | 380V AC, 50Hz |
Power Consumption | 4kW | 4kW |
Weight | 1,150kg | 1,200kg |
Optimized 4-Axis Design:
Extended reach of 3.2m and stacking height of 2.7m, with a compact interference radius of 0.56m.
Ideal for bags, boxes, bottles, and beverage containers (less flexible than 6-axis robots but cost-effective).
Intuitive Operation:
Large LCD teach pendant with dialog-guided programming for easy onboarding.
Adaptive Programming:
Auto-generate stacking sequences based on product dimensions and workflow.
Comprehensive Services:
On-site assessment, customized solutions, operator training, and 24/7 technical consulting.
Non-Standard Customization:
Tailored designs for unique product types, layouts, or process requirements.
Performance Notes:
Palletizing speeds depend on line configuration, material properties, and environmental factors.
Specifications subject to change without prior notice.
Special Requests:
Contact us for projects requiring non-standard end effectors or stacking patterns.