Industrial-Grade 200L Semi Automatic Liquid Filling Machine with PLC Control for Beverage Bottling Production Line

The 200L Semi-Automatic Liquid Filling Machine with PLC Control is a robust and versatile solution designed for high-volume beverage bottling production lines. Below is a detailed overview of its features, applications, benefits, and technical specifications.

Key Features:

1. Semi-Automatic Operation:

   • Combines manual loading with automated filling for flexibility and efficiency.
   • Ideal for medium to high-volume production lines where partial automation is required.

2. PLC (Programmable Logic Controller) Control:

   • User-friendly interface for precise control over filling parameters (e.g., volume, speed, cycles).
   • Stores multiple product profiles for different beverage types or bottle sizes.

3. High-Accuracy Filling:

   • Volumetric Filling: Ensures consistent fill volumes with ±0.5% accuracy.
   • Weight-Based Option: Available for even higher precision (e.g., ±0.2%).
   • Anti-Foam Design: Minimizes air entrapment and foaming during filling.

4. Versatile Compatibility:

   • Suitable for various beverages, including water, juices, sodas, teas, and energy drinks.
   • Adjustable nozzles and fill heads accommodate different bottle sizes and shapes (e.g., PET, glass, cans).

5. Safety and Hygiene:

   • Stainless Steel Construction: 304/316L stainless steel ensures corrosion resistance and food-grade safety.
   • Sanitary Design: Easy-to-clean surfaces and removable parts for hygiene compliance.
   • Drip-Free Valves: Prevents spills and cross-contamination between bottles.

6. User-Friendly Interface:

   • Touch Screen HMI: Intuitive controls for programming, monitoring, and troubleshooting.
   • Multiple Language Support: Customizable for international operations.

7. Modular and Scalable:

   • Can be integrated into larger production lines (e.g., capping machines, labelers, conveyors).
   • Optional upgrades include automatic bottle handling, vacuum filling, or nitrogen dosing.

8. Durability and Low Maintenance:

   • Heavy-duty construction for continuous operation in demanding environments.
   • Quick-change parts (e.g., nozzles, seals) reduce downtime.

Applications:

• Beverage Industry: Ideal for bottling water, soft drinks, juices, teas, and energy drinks.
• Food and Beverage Production: Suitable for sauces, syrups, and other liquid products.
• Pharmaceuticals: Can be adapted for oral liquids, syrups, or non-hazardous pharmaceutical formulations.
• Chemical Industry: Safe for non-corrosive chemicals and household liquids.

Benefits:

1. Efficiency:

   • Semi-automatic operation reduces labor costs while maintaining control over the process.
   • High-speed filling minimizes production downtime.

2. Precision:

   • Accurate volumetric or weight-based filling ensures consistent product quality and reduces giveaway.
   • Anti-foam design minimizes product loss and contamination.

3. Flexibility:

   • Adjustable fill heads and nozzles accommodate various bottle sizes and shapes.
   • PLC control allows quick switching between product profiles.

4. Hygiene and Safety:

   • Stainless steel construction and sanitary design meet food-grade safety standards.
   • Drip-free valves and anti-foam features prevent cross-contamination and spills.

5. Cost-Effective:

   • Reduces labor costs compared to manual filling while offering better accuracy than fully manual systems.
   • Low maintenance and durable construction minimize long-term operating costs.

6. Scalability:

   • Easily integrated into larger production lines with optional modules (e.g., capping, labeling, conveying).
   • Scalable for future expansion as production demands grow.

Technical Specifications (Example):

• Filling Capacity: Up to 1,200 bottles per hour (depending on bottle size and product viscosity).
• Filling Accuracy: ±0.5% (volumetric) or ±0.2% (weight-based, optional).
• Materials: 304/316L stainless steel (food-grade) with optional PTFE seals.
• Power Source: Electric (220V/50Hz or 110V/60Hz) with optional pneumatic assistance.
• Control System: PLC with touch screen HMI (Siemens, Omron, or similar).
• Dimensions: Compact footprint (e.g., 1200mm x 800mm x 2000mm).
• Weight: ~300 kg (depending on configuration).
• Bottle Compatibility: Diameter: 50-100mm, Height: 150-350mm (customizable).

Optional Add-Ons:

1. Conveyor System: Automated transport of bottles for continuous operation.
2. Capping Machine: Integrated for screw caps, crown caps, or snap caps.
3. Labeling Machine: Automatic application of front/back labels or wraparound labels.
4. Nitrogen Dosing: For preserving beverage freshness by purging oxygen from bottles.
5. Vacuum Filling Module: Reduces foaming and oxidation in carbonated beverages.
6. Data Logging: USB or Ethernet connectivity for recording fill data and integration with MES/ERP systems.
7. RFID/Barcode Scanners: For automatic bottle recognition and tracking.

Conclusion:

The 200L Semi-Automatic Liquid Filling Machine with PLC Control is an efficient, precise, and flexible solution for beverage bottling production lines. With its advanced features, user-friendly interface, and scalable design, it offers a perfect balance of automation and control. Whether you’re bottling water, juices, or energy drinks, this machine ensures consistent quality, reduces labor costs, and meets food-grade safety standards.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com