Electric Pet Bottle Washing Filling Capping Machine Gear Engine PLC Bearing Core Components for Beverage Chemical Powder Bag

The Electric Pet Bottle Washing Filling Capping Machine is a fully automated system designed for high-speed, precise, and hygienic processing of bottles or containers in industries like beverages, chemicals, and powdered products. Below is a detailed breakdown of its core components, functionalities, and applications, along with insights into the gear engine, PLC, bearings, and other critical parts.

Core Components & Functionality:

1. Electric Drive System (Gear Engine):

• Motor & Gearbox:
  • Provides the mechanical power for the washing, filling, and capping stations.
  • Typically uses a high-torque electric motor coupled with a gearbox to ensure smooth and consistent operation.
  • Gearboxes are often helical or planetary for efficiency and durability.
• Variable Speed Control:
  • Allows adjustment of the machine’s speed to match production requirements.
• Maintenance:
  • Sealed gearboxes with long-life lubricants reduce maintenance needs.

2. PLC (Programmable Logic Controller):

• Control Hub:
  • The PLC acts as the brain of the machine, managing all operations (washing, filling, capping, and conveyor systems).
  • Common brands include Siemens, Omron, or Mitsubishi.
• Benefits:
  • Easy programming for different bottle sizes, fill volumes, and capping types.
  • Touchscreen interface for operator control and monitoring.
• Integration:
  • Can be connected to a SCADA system for remote monitoring and data logging.

3. Bearings:

• Role:
  • Support rotating parts (e.g., conveyor rollers, capping heads) with minimal friction.
• Type:
  • Stainless Steel Bearings or Ceramic Bearings for hygiene and corrosion resistance.
  • Sealed Bearings to prevent contamination from dust, liquids, or chemicals.
• Maintenance:
  • Long-life bearings reduce downtime and operational costs.

4. Washing Station:

• Function: Cleans bottles or containers to remove contaminants.
• Technology:
  • Uses spray nozzles with water, detergent, or sterilizing agents.
  • May include hot water or steam cleaning for heavy-duty sanitation.
• Drying:
  • Integrated air blowers or heat dryers ensure bottles are dry before filling.

5. Filling Station:

• Precision Filling:
  • Volumetric Filling: Suitable for liquids (beverages, chemicals).
  • Weight-Based Filling: Ensures accuracy for high-value products (e.g., syrups, oils).
  • Level Filling: Maintains consistent fill levels in containers.
• Nozzle Design:
  • Drip-Free Nozzles to prevent spillage and cross-contamination.
  • Anti-Foam Filtration for products prone to foaming (e.g., carbonated drinks).

6. Capping Station:

• Function: Seals containers with caps or lids.
• Types:
  • Screw Capping: For plastic or glass bottles.
  • Snap Capping: For snap-on lids.
  • Pressure Capping: For metal crown caps (e.g., soda bottles).
• Adjustability:
  • Quick-change mechanisms for different cap sizes and types.

7. Conveyor System:

• Function: Transports bottles between washing, filling, and capping stations.
• Design:
  • Made of stainless steel or food-grade plastic for hygiene.
  • Equipped with sensors to synchronize bottle movement with machine operations.

8. Frame & Construction:

• Materials:
  • Stainless Steel (304/316L) for corrosion resistance and compliance with food/chemical standards.
• Modular Design:
  • Allows easy integration of additional components (e.g., labeling, coding).

Applications:

1. Beverages: Water, juices, sodas, energy drinks, alcoholic beverages.
2. Chemicals: Industrial solvents, cleaning agents, lubricants.
3. Powders: Milk powder, infant formula, detergents, spices.
4. Pharmaceuticals: Syrups, oral liquids, suspensions.
5. Food Industry: Edible oils, sauces, dressings, honey.

Key Benefits:

1. High Efficiency:
   • Fully automated process reduces labor costs and increases throughput.
2. Precision & Accuracy:
   • PLC-controlled filling and capping ensure consistent product quality.
3. Hygiene & Safety:
   • Stainless steel construction and sealed components comply with food/pharma standards.
4. Flexibility:
   • Quick changeover between bottle sizes, cap types, and products.
5. Low Maintenance:
   • Durable gear engines, bearings, and PLC systems minimize downtime.

Optional Add-Ons:

1. Nitrogen Dosing: Injects nitrogen into containers to preserve product freshness.
2. Vacuum Chamber: Removes air from containers to reduce foaming and oxidation.
3. Labeling Machine: Applies front/back labels or wraparound labels.
4. Coding System: Laser or inkjet coding for batch numbers, expiry dates, etc.
5. Conveyor Extensions: For longer production lines or integration with packaging equipment.

Conclusion:

The Electric Pet Bottle Washing Filling Capping Machine is a robust, versatile, and hygienic solution for industries requiring precise and efficient bottling operations. Its core components—including the gear engine, PLC, bearings, and stainless steel construction—ensure reliability, accuracy, and low maintenance. Whether used for beverages, chemicals, or powders, this machine delivers consistent performance while adhering to strict hygiene and safety standards.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com