High-Speed 200 Containers/Hour Smart Filling System - Multi-Nozzle Beverage Liquid Packing Machinery with CIP Function

The High-Speed 200 Containers/Hour Smart Filling System - Multi-Nozzle Beverage Liquid Packing Machinery with CIP Function is a cutting-edge solution designed for efficient, precise, and hygienic filling of beverages and liquid products. Below is a detailed overview of its features, applications, benefits, and technical specifications.

Key Features:

1. High-Speed Filling:

   • 200 containers per hour capacity, ideal for high-volume production lines.
   • Multi-nozzle design (e.g., 8, 12, or 16 nozzles) for simultaneous filling of multiple containers.

2. Smart Control System:

   • PLC-based automation with a touchscreen HMI for intuitive operation and monitoring.
   • Servo motor technology ensures precise filling volumes and speed control.
   • Recipe management for quick changeover between products and container sizes.

3. CIP (Clean-In-Place) Function:

   • Automated cleaning system to sanitize the filling machine without manual disassembly.
   • Spray balls, rinse arms, and recirculation loops ensure thorough cleaning of all product contact surfaces.
   • Chemical-resistant materials (e.g., stainless steel, PTFE) for compatibility with cleaning agents.

4. Versatile Compatibility:

   • Suitable for filling beverages (juices, sodas, teas, energy drinks), liquids (water, sauces, oils), and viscous products (syrups, dressings).
   • Accommodates various container types: PET bottles, glass bottles, cans, jars, and cartons.

5. Precision Filling:

   • Weight-based or volumetric filling with accuracy of ±0.5% (weight) or ±1% (volume).
   • Level sensors and flow meters ensure consistent fill levels and prevent overfilling.

6. Hygienic Design:

   • Stainless steel construction (304/316L) for corrosion resistance and food safety.
   • Quick-release nozzles and easy-access components for maintenance and cleaning.
   • Drip-free valves minimize product loss and contamination.

7. Safety and Compliance:

   • Interlock systems prevent operation during maintenance or cleaning.
   • Emergency stop buttons and safety guards protect operators.
   • CE, ISO, and NSF certifications ensure compliance with international standards.

8. Modular and Scalable:

   • Easily integrates with conveyors, capping machines, labelers, and coding systems.
   • Customizable nozzle count and configuration to match production requirements.

Applications:

• Beverages: Juices, sodas, energy drinks, teas, and coffee beverages.
• Liquids: Water, flavored waters, sauces, syrups, and oils.
• Food and Beverage Industries: Dairy products, wine, beer, and non-alcoholic drinks.
• Pharmaceuticals: Oral liquids, syrups, and specialty medications.
• Cosmetics: Lotions, serums, and liquid foundations.

Benefits:

1. Efficiency:

   • High-speed multi-nozzle filling reduces production time and labor costs.
   • Automated CIP function minimizes downtime for cleaning and maintenance.

2. Precision:

   • Accurate filling volumes reduce product giveaway and ensure consistency across batches.
   • Servo motor technology eliminates drips and spills.

3. Hygiene:

   • CIP functionality and stainless steel construction ensure a clean, contaminant-free environment.
   • Drip-free nozzles and quick-release components simplify sanitation.

4. Flexibility:

   • Adjustable nozzles and recipe management accommodate various container sizes and products.
   • Modular design allows for future expansion or integration with other equipment.

5. Cost-Effectiveness:

   • Reduces labor costs by minimizing manual intervention.
   • Low maintenance and durable construction minimize long-term operating expenses.

6. Compliance:

   • Meets global food safety and hygiene standards (e.g., CE, ISO, NSF).
   • Traceability features (e.g., batch logging) support quality control and regulatory compliance.

Technical Specifications (Example):

• Filling Speed: 200 containers/hour (depending on nozzle count and product viscosity).
• Nozzle Count: 8, 12, or 16 (customizable).
• Filling Accuracy: ±0.5% (weight-based) or ±1% (volumetric).
• Materials: 304/316L stainless steel, PTFE seals, and food-grade polymers.
• Power Source: Electric (220V/50Hz or 110V/60Hz) with optional pneumatic assistance.
• Control System: PLC with touchscreen HMI (Siemens, Omron, or similar).
• Dimensions: Compact footprint (e.g., 2500mm x 1500mm x 2200mm).
• Weight: ~1500 kg (depending on configuration).
• Container Compatibility: PET bottles, glass bottles, cans, jars, and cartons (customizable).

Optional Add-Ons:

1. Conveyor System: Automated transport of containers for continuous operation.
2. Capping Machine: Integrated for screw caps, crown caps, or snap caps.
3. Labeling Machine: Automatic application of front/back labels or wraparound labels.
4. Nitrogen Dosing: For preserving product freshness by purging oxygen from containers.
5. Data Logging: USB or Ethernet connectivity for recording fill data and integration with MES/ERP systems.
6. RFID/Barcode Scanners: For automatic container recognition and tracking.
7. Temperature Control: Heating or cooling modules for temperature-sensitive products.

Conclusion:

The High-Speed 200 Containers/Hour Smart Filling System is a reliable, efficient, and hygienic solution for beverage and liquid packaging operations. Its multi-nozzle design, smart automation, and CIP functionality make it ideal for high-volume production environments. Whether you’re filling bottles, cans, or jars, this machinery ensures consistent quality, reduces labor costs, and meets the highest hygiene standards.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com