Automatic Glue Filling Machine for 55 Gallon Chemical Drums

Our 200L explosion-proof filling machine has two filling methods: Insertion on liquid surface and Insertion, Filling below liquid level, long filling nozzle, plug-in, submerged tank filling. On liquid surface is suitable for filling various non-foaming liquid materials, Long filling nozzle is suitable for foaming liquids, The filling gun adopts Insertion, Filling below liquid level, long filling nozzle filling to avoid the material flying shallow on the barrel and affecting the outer packaging. The lifting cylinder adopts Airtac. Easy to operate, the display screen (PLC) adopts Siemens, the filling is fast and accurate; and it can maximize the guarantee that there is no residual liquid dripping when the filling is completed. The weighing sensor adopts the internationally renowned brand Toledo, with a speed of up to 50-60 barrels/hour (200L), ensuring the overall performance of the equipment is stable, fast, accurate, sturdy and durable. During operation, the operator only needs to align the barrel mouth with the bottom of the filling head and press the [Start] button on the handle, the filling head will automatically insert into the barrel and automatically peel off the empty barrel. Then open the filling valve and fill accurately at two speeds (fast and slow). After filling, the filling head will automatically rise outside the barrel and the drip tray will automatically connect to the bottom of the spray gun. Manually push the barrel out of the weighing table and screw on the bottle cap.

Main Features:

• Large Capacity and High Efficiency: The machine can fill large iron drums up to 200 liters in one go, meeting the needs of large-scale production. Through automated operation, it significantly improves production efficiency, reduces manual intervention, and lowers labor intensity and costs.
• High Precision and Stability: It adopts an advanced weighing system to ensure that the amount of material loaded in each drum is precise with minimal error, ensuring product quality stability. The equipment structure is robust, with key components made from high-quality materials, offering excellent durability and corrosion resistance for long-term stable operation.
• Intelligent and Ergonomic Design: Equipped with a PLC control system and a touchscreen interface, it realizes fully automated control and is easy to operate. It can monitor the equipment status in real-time, promptly alarm and display the cause of any malfunction. Additionally, it features safety protection functions such as overload protection, no filling for empty drums, and shutdown for leaking drums, ensuring the safety of equipment and personnel.

Technical Parameters:

• Filling Range: 200L iron drums (adjustable according to actual needs).
• Filling Speed: Varies depending on the material properties and filling mode, typically ranging from several drums to tens of drums per minute.
• Filling Accuracy: Usually reaches a high precision level of ±0.2%, with further accuracy improvement possible under specific requirements.
• Power Supply Voltage: Generally 380V/50Hz, but can be customized according to local voltage standards.
• Air Source Pressure: Usually between 0.5～0.8Mpa.
• Equipment Power: Depends on the specific configuration, generally ranging from a few kilowatts to tens of kilowatts.

Equipment Composition:

• Frame Structure: Made from high-quality steel with good strength and stability, and anti-corrosion treatment on the surface to adapt to various working environments.
• Filling System: Includes filling heads, valves, pipelines, etc. Materials and sealing forms are selected according to the characteristics of the materials to ensure no leakage or dripping during the filling process.
• Weighing System: Composed of weight sensors and weighing instruments, etc., to monitor the weight change of the drum in real time and achieve precise measurement.
• Conveying System: Can transport empty drums to the filling position and heavy drums to designated locations after filling, including roller conveyor lines, chain plate conveyor lines, and other forms.
• Control System: Consists of a PLC controller, touch screen, relays, sensors, etc., to realize automatic control and monitoring of the entire filling process.

Working Principle:

The conveying system transports the empty drum to the filling position and accurately aligns it with the filling head through a positioning device. According to the preset filling amount, the filling system automatically opens the valve, and the material flows into the drum under gravity or pressure. The weighing system monitors the weight change of the drum in real time and automatically closes the valve to stop filling when the set weight is reached. After filling, the conveying system transports the heavy drum to the designated location, and the equipment automatically resets, preparing for the next drum filling.