Large-Scale 1000L Barrel Filler with Precision Flow Control - CE Certified

A Large-Scale 1000L Barrel Filler with Precision Flow Control is a high-capacity, industrial-grade solution designed for efficient and accurate filling of barrels, IBCs, or large containers. Below is a detailed breakdown of its features, benefits, technical specifications, and applications:

Key Features:

1. High Capacity (1000L)

   • Designed for large-scale operations, capable of filling up to 1000 liters per minute (adjustable).
   • Ideal for bulk filling drums, IBCs, or storage tanks.

2. Precision Flow Control

   • Advanced flow meters and sensors ensure ±0.5% accuracy in filling volumes.
   • Adjustable flow rates to accommodate different product viscosities and container sizes.
   • Reduces product waste and ensures consistent batch quality.

3. CE Certified

   • Complies with EU safety and environmental standards, ensuring reliability and regulatory approval.
   • Suitable for use in the European Union and other regions requiring CE compliance.

4. Robust Construction

   • Made from corrosion-resistant materials (e.g., stainless steel 304/316, PTFE, or chemical-resistant alloys).
   • Heavy-duty frame and components for durability in industrial environments.
   • Suitable for hazardous or corrosive liquids (e.g., chemicals, solvents, adhesives).

5. Versatility

   • Multi-product compatibility: Can handle a wide range of liquids, including Newtonian (e.g., water-based) and non-Newtonian fluids (e.g., thick adhesives).
   • Container flexibility: Supports various container sizes (e.g., 20L drums, 1000L IBCs, or custom tanks).

6. Safety Features

   • Explosion-proof design: ATEX-certified for use in explosive atmospheres (e.g., flammable solvents or adhesives).
   • Leak-proof system: Prevents drips and spills during operation.
   • Emergency stop: Quick shutdown in case of hazards.
   • Static grounding: Eliminates static buildup when handling flammable products.

7. Automation Options

   • Semi-automatic: Manual placement of containers with automated filling.
   • Fully automatic: Integrated conveyor systems, robotic arms, or automated container handling for hands-free operation.
   • PLC Control: Programmable logic controller for precise operation and customization.

8. Ease of Maintenance

   • CIP (Clean-In-Place) or COP (Clean-Out-of-Place) options for easy cleaning.
   • Removable nozzles, hoses, and filters for thorough sanitation.
   • User-friendly interface for quick adjustments and troubleshooting.

9. Environmental Protection

   • Vapor extraction or fume containment systems to minimize operator exposure and environmental impact.
   • Drip trays and spill containment to prevent contamination.

10. User-Friendly Interface

    • Touchscreen controls with preset filling parameters for different products and container sizes.
    • Real-time monitoring of filling levels, speed, and volume.

Technical Specifications (Example):

• Filling Capacity: Up to 1000 L/min (adjustable).
• Accuracy: ±0.5% (depending on product viscosity and container size).
• Nozzle Options: Single or multiple nozzles for simultaneous filling.
• Power Requirements: Electric (220V/380V, 50Hz/60Hz) or pneumatic operation.
• Materials: Stainless steel (304/316), PTFE, or chemical-resistant alloys.
• Certifications: CE, ATEX (for explosive atmospheres), and others as required.

Applications:

1. Chemical Industry

   • Filling drums or IBCs with acids, alkalis, solvents, and other hazardous chemicals.
   • Ensures precise dosing for batch production or bulk storage.

2. Adhesive Manufacturing

   • Filling thick or viscous adhesives (e.g., epoxies, urethanes, acrylics) into drums or IBCs.
   • Prevents air bubbles and ensures consistent product quality.

3. Oil and Lubricant Production

   • Filling bottles, cans, or drums with engine oils, gear oils, and lubricants.
   • High precision reduces product loss and ensures accurate dosing.

4. Paint and Coatings

   • Filling drums or pails with thick or viscous paints, varnishes, and coatings.
   • Suitable for both water-based and solvent-based products.

5. Pharmaceuticals and Cosmetics

   • Filling liquid medications, lotions, and creams into vials, bottles, or jars.
   • High precision and hygiene standards ensure product integrity.

6. Food and Beverage

   • Filling large containers with edible oils, sauces, or beverages.
   • Material compatibility ensures food safety and compliance.

Benefits:

1. High Efficiency: Rapid filling of large volumes reduces production time and labor costs.
2. Precision: Accurate flow control ensures consistent product quality and reduces waste.
3. Safety: Explosion-proof design and leak-proof systems minimize risks when handling hazardous materials.
4. Versatility: Suitable for a wide range of industries and liquid types.
5. Compliance: CE certification ensures adherence to EU safety and environmental standards.
6. Low Maintenance: Easy cleaning and user-friendly interface minimize downtime.

Considerations:

1. Product Viscosity: Ensure the machine is equipped to handle the viscosity of your liquid (e.g., thick adhesives vs. thin chemicals).
2. Container Size: Choose a machine with adjustable filling parameters to accommodate different container sizes (e.g., drums, IBCs, bottles).
3. Environment: For flammable or explosive environments, opt for explosion-proof (ATEX) certification.
4. Customization: Work with the manufacturer to tailor the machine to your specific needs (e.g., automation level, material compatibility).
5. Maintenance: Regular cleaning and servicing are essential to maintain performance and longevity.

Conclusion:

The 1000L Barrel Filler with Precision Flow Control is a reliable, high-performance solution for large-scale industrial filling operations. Its CE certification, robust construction, and advanced safety features make it ideal for demanding environments. Whether you’re handling chemicals, adhesives, oils, or pharmaceuticals, this machine ensures efficiency, accuracy, and compliance with industry standards.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com