Robust 1000L Tank Filling Unit for Industrial Liquids & Adhesive Applications 2

A Robust 1000L Tank Filling Unit designed for industrial liquids and adhesive applications is a high-capacity, heavy-duty system tailored to handle the specific requirements of viscous and sometimes corrosive materials. Below is a detailed overview of its features, technical specifications, and benefits:

Key Features:

1. High Capacity & Heavy Duty Design:

   • 1000-liter filling capacity per cycle, ideal for large-scale industrial operations.
   • Constructed from stainless steel (304/316) or corrosion-resistant materials to withstand aggressive chemicals and adhesives.
   • Robust frame and pneumatic/electric actuators ensure stability during filling, even with heavy or viscous products.

2. Viscous Liquid Handling:

   • Designed for high-viscosity liquids (e.g., adhesives, resins, oils, greases) with viscosities up to 10,000 cP or higher.
   • Pneumatic diaphragm pumps or progressive cavity pumps for consistent flow and minimal product degradation.
   • Optional heating elements or insulation to manage temperature-sensitive adhesives or liquids.

3. Precision Filling:

   • ±0.5% accuracy ensures precise fill levels, reducing waste and ensuring product consistency.
   • Weight-based filling (integrated load cells) or volumetric filling (flow meters) options.
   • Automated cutoff valves and drip-free nozzles prevent overfilling and spillage.

4. PLC (Programmable Logic Controller) Control:

   • Fully automated operation with customizable parameters for filling speed, volume, and sequence.
   • Touchscreen interface for easy setup, monitoring, and troubleshooting.
   • Integration with other systems (e.g., conveyors, capping machines, labeling equipment).

5. Safety & Compliance:

   • ATEX/NEMA-rated components for use in hazardous environments (e.g., flammable adhesives or solvents).
   • Static grounding systems to prevent sparks and ensure safety.
   • Emergency stop buttons, interlock switches, and spill containment trays.
   • Complies with international standards (e.g., CE, ISO).

6. Environmental Protection:

   • Fume extraction systems to minimize operator exposure to harmful vapors.
   • Drip trays and leak-proof nozzles to prevent spills and contamination.
   • Options for integrating with ventilation or scrubber systems.

7. Maintenance & Cleaning:

   • CIP (Clean-In-Place) or COP (Clean-Out-of-Place) capabilities for hygienic applications.
   • Removable nozzles, hoses, and filters for easy cleaning and maintenance.
   • User-friendly interface for quick troubleshooting and adjustments.

8. Customization Options:

   • Tailored for different container types (e.g., IBCs, drums, tanks) and sizes.
   • Optional automation features like conveyor systems, weighing scales, or data logging.
   • Customizable nozzle designs (e.g., splash-proof, foam-reducing, or bottom-up filling).

Technical Specifications (Example):

• Filling Capacity: Up to 1000 liters per cycle.
• Accuracy: ±0.5% (adjustable based on product viscosity and container size).
• Nozzles: Heavy-duty, adjustable nozzles for precise filling.
• Materials: Stainless steel (304/316), PTFE, or chemical-resistant alloys.
• Power Requirements: Electric (220V/380V, 50Hz/60Hz) or pneumatic operation.
• Certifications: CE, ATEX, ISO, and others as required.
• Control System: PLC with touchscreen interface and Ethernet connectivity.

Applications:

1. Adhesive Manufacturing:

   • Filling IBCs or drums with viscous adhesives (e.g., epoxy, polyurethane, hot melt).
   • Ensures precise dosing and reduces operator exposure to hazardous materials.

2. Chemical Industries:

   • Filling large containers with viscous chemicals (e.g., resins, sealants, oils) or thin liquids (e.g., solvents, acids).
   • Robust design withstands corrosive or abrasive products.

3. Paint & Coatings:

   • Filling drums or IBCs with viscous paints, coatings, or thinners.
   • Automated system reduces labor costs and improves consistency.

4. Oil & Gas:

   • Filling IBCs or drums with viscous oils, lubricants, or thin hydrocarbons.
   • ATEX-rated components for safe use in explosive environments.

5. Food & Pharmaceuticals:

   • Filling large containers with viscous products (e.g., syrups, sauces) or thin liquids (e.g., oral solutions).
   • Hygienic design with CIP capability for easy cleaning.

6. Agriculture & Fertilizers:

   • Filling large containers with viscous fertilizers, pesticides, or thin liquid formulations.
   • Rugged design withstands harsh environments.

Benefits:

1. High Throughput: Capable of filling up to 1000 liters per cycle, significantly reducing production time.
2. Precision & Consistency: PLC control ensures accurate filling volumes, minimizing waste and product variability.
3. Versatility: Suitable for both viscous and thin liquids, making it adaptable to various industries.
4. Safety: ATEX-rated components, static grounding, and spill containment ensure safe operation in hazardous environments.
5. Durability: Heavy-duty construction and corrosion-resistant materials ensure longevity in demanding applications.
6. Ease of Use: Touchscreen interface and customizable parameters simplify operation and maintenance.
7. Scalability: Can be integrated with additional automation systems (e.g., conveyors, capping machines) for fully automated lines.

Considerations:

1. Liquid Viscosity: Ensure the system is equipped to handle the viscosity of your product (e.g., pneumatic pumps for viscous liquids, flow meters for thin liquids).
2. Container Type: Choose a system with adjustable nozzles and parameters if you need to accommodate different container sizes (e.g., IBCs, drums, tanks).
3. Environment: For flammable or explosive environments, opt for ATEX/NEMA-rated components and static grounding systems.
4. Customization: Work with the manufacturer to tailor the system to your specific needs (e.g., automation level, material compatibility, special nozzles).
5. Maintenance: Regular cleaning and servicing are essential to maintain performance and longevity, especially in hygienic or corrosive environments.

Conclusion:

A Robust 1000L Tank Filling Unit is an ideal solution for high-volume filling operations requiring precision, safety, and versatility. Whether you’re handling viscous adhesives, corrosive chemicals, or thin liquids, this system offers a reliable and scalable solution. Its heavy-duty design, advanced automation, and customizable features make it suitable for a wide range of industries, from chemical manufacturing to food and pharmaceuticals.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com