Intelligent 200L Chemical Liquid Filling Machine - Eco-Friendly & Safe

Our 200L explosion-proof filling machine has two filling methods: Insertion on liquid surface and Insertion, Filling below liquid level, long filling nozzle, plug-in, submerged tank filling. On liquid surface is suitable for filling various non-foaming liquid materials, Long filling nozzle is suitable for foaming liquids, The filling gun adopts Insertion, Filling below liquid level, long filling nozzle filling to avoid the material flying shallow on the barrel and affecting the outer packaging. The lifting cylinder adopts Airtac. Easy to operate, the display screen (PLC) adopts Siemens, the filling is fast and accurate; and it can maximize the guarantee that there is no residual liquid dripping when the filling is completed. The weighing sensor adopts the internationally renowned brand Toledo, with a speed of up to 50-60 barrels/hour (200L), ensuring the overall performance of the equipment is stable, fast, accurate, sturdy and durable. During operation, the operator only needs to align the barrel mouth with the bottom of the filling head and press the [Start] button on the handle, the filling head will automatically insert into the barrel and automatically peel off the empty barrel. Then open the filling valve and fill accurately at two speeds (fast and slow). After filling, the filling head will automatically rise outside the barrel and the drip tray will automatically connect to the bottom of the spray gun. Manually push the barrel out of the weighing table and screw on the bottle cap.

Main Functions and Features:

High Automation: Through key components such as the PLC programmable controller, the entire filling process is highly automated, including automatic nozzle seeking, automatic cap opening, automatic submergence, automatic filling, automatic leakage collection, and automatic cap sealing. Some equipment also has additional functions such as automatic barrel feeding and palletizing. For example, round barrels can be automatically sorted, and square barrels can be automatically unloaded from pallets, with the barrel mouth automatically positioned to ensure accurate filling.

Precision Control: Equipped with an accurate control system, it can precisely measure and control the filling volume, ensuring consistency and accuracy in each filling operation, thus reducing errors and waste. For instance, the filling accuracy of some equipment can reach ±0.2% (for 20L) and ±0.1% (for 200L). The weighing device can generally handle a maximum weight of up to 50L, with options for different sensitivities such as 1g/2g/5g.

Efficient Production: Using advanced automation control technology, compared to traditional manual or semi-automatic filling equipment, production efficiency is greatly improved, reducing the need for manual intervention and lowering production costs.

Adaptability: Can be customized according to the characteristics of different liquids and container types, such as selecting different spray nozzles and adjusting the filling speed to meet various production requirements. It is compatible with multiple specifications of containers, such as 20L open-mouth round barrels and 20L small-mouth square barrels.

Safety Protection: Equipped with safety protection devices, such as leakage protection, overload protection, and emergency stop buttons, to ensure the safety of operators and stable operation of the equipment. At the same time, some equipment also has an explosion-proof design, suitable for filling flammable and explosive liquids.

Quality Inspection: Equipped with a weight re-inspection and rejection machine, it can simultaneously check the packaging weight, labels, lids, etc., and remove non-conforming products from the production line while giving an alarm indication.

Data Management: With a barcode scanning function, it can scan QR codes on labels and bind product information with the QR codes. It also supports various industrial standard communication interfaces, allowing data exchange with systems such as DCS, WMS, and ERP.

Easy Maintenance: The equipment structure is designed reasonably, making it easy to clean and maintain, reducing long-term usage costs.

Technical Parameters:

Filling Capacity: Generally 60-200kg or 100-300kg (depending on the specific model and configuration), meeting different volume filling needs.

Filling Accuracy: High-precision weighing and flow control ensure the accuracy of filling. For example, the filling accuracy of some equipment can reach ±0.2% (for 20L) and ±0.1% (for 200L).

Filling Speed: Depending on the specific model and configuration, the general filling speed can range from several barrels to tens of barrels per minute. For example, some equipment can fill at a speed of 40-60 barrels per hour (for 200L).

Power Requirements: Usually AC220V/50Hz or AC380V 50Hz±2Hz (depending on the specific model).

Air Supply Requirements: Some equipment requires an external air source, with air pressure typically between 0.4-0.8MPa.

Application Fields:

The 200L liquid filling machine is widely used in industries such as chemicals, food, beverages, pharmaceuticals, daily chemicals, petroleum, construction materials, etc., for the quantitative filling and packaging of various liquid materials. For example, it can be used for filling liquids such as resins, hardeners, lubricants, coatings, detergents, chemicals; and also for filling food and beverages such as juice, mineral water, edible oil, medicine, etc.